By its very nature, the KLAMFLEX coupling system relies upon surface contact of the sealing rings, and consideration must be given to pipe end preparation on pipes with naturally rough or uneven surface finish.

Where surface dressing is required to remove weld bedding, care must be taken not to overdress the pipe end causing pitting or flat spots.

In general, the recommendations of SABS 719-1971 and BS 534-1990 section 15 ensures a satisfactory surface finish.
Dimension ‘L’ is the length from the ends of the pipes which must be rounded where necessary to meet the tolerance required. It is also the amount of “Clearance” to permit coupling assembly, and applies equally for coupling sleeves with centre register, without centre register or with locating plug.

Klamflex Technical Manual Pipe End Preparation Figure 4
Klamflex Technical Manual Pipe End Preparation Figure 5

For distance ‘L’ the pipe must be free from any peaks, flats, depressions, roll marks, weld beads or any other such defects likely to affect the seal.
See Figure 4.

Where it is necessary to slide the coupling completely onto one pipe end, the wrapping must be cut back on site for minimum distance “M”.

For closing connections, only coupling sleeves without register or with locating plugs may be used.
See Figure 5.

Table 1
DN (mm) SLEEVE LENGTH (mm) DISTANCE L FOR NORMAL COUPLING ASSEMBLY (mm) DISTANCE M FOR CLOSING CONNECTIONS (mm)
≤ 326 102 100 152
> 326 - ≤ 1150 178 150 254
> 1200 356 300 500